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Hotline:+86 13018663273

MFR/MVR Fully Automatic Melt Flow Indexer

Telephone:+86 13018663273 Mail:carleen@sailham.com

Detail

v est method: MFR + MVR

v Display mode: Touch screen control & Computerized control

v Automatic function: The weight can be manually loaded or automatically control the top loading weight to rise or fall through the ball screw driven by a stepper motor.

This is a high-precision melt flow rate tester used to measure the MFR/MVR values of various plastics and resins in a viscous flow state through a certain temperature and load, passing through a standard die every 10 minutes. It is suitable for engineering plastics such as polycarbonate, polyarylsulfone, fluoroplastics, nylon, etc. with high melting temperatures, as well as for testing plastics with lower melting temperatures such as polyethylene (PE), polystyrene (PS), polypropylene (PP), ABS resin, polyoxymethylene (POM), polycarbonate (PC) resin, etc.

It widly used in plastic production, plastic products, petrochemicals and other industries, as well as related universities, research units and inspection departments.

 Implementation of standards.


GB/T3682-2000

Determination of melt mass-flow rate and melt volume-flow rate of thermoplastics

ISO 1133: 1997

Plastics - Determination of the melt mass-flow rate (MFR) and melt volume-flow rate (MVR) of thermoplastics

ASTM D1238

Standard Test Method for Determination of Melt Flow Rate of Thermoplastics by Extruded Plasticity


 Product advantages.


1. Multi stage (3-stage) temperature control method, 3 sets of platinum resistance sensors, 3 heating sleeves for individual temperature control, high-precision intelligent PID regulation, adjustable heating slope or heating speed;

2. The temperature resolution is 0.1 ℃, the temperature uniformity is 0.2 ℃, and the temperature fluctuation within 24 hours does not exceed 0.5 ℃. The displacement sensor resolution is 0.001mm.

3. Temperature over temperature protection device;

4. Integrated manual and automatic cutting, with adjustable cutting time (0~999) and cutting frequency (0~999);

5. During testing, either the mass method (MFR) or the volume method (MVR) can be selected, or both testing methods can be performed simultaneously, and the flow rate ratio can be calculated. Both methods start testing when the piston rod moves to a certain position.

6. Built in temperature stability alert, and added a 240 second (GB3682 standard) countdown for material preheating seconds. After the countdown ends, a prompt sound will be emitted, and preheating times such as American standard (ASTM) can also be set.

7. Built in multiple plastic material melt index testing conditions, convenient for customers to access and use at any time, reducing tedious workload, and storing the last testing conditions and results;

8. Built in micro printer for easy printing of test data;

9. High precision touch screen controller, 7-inch touch screen, can store and print the latest test conditions and data. The test print menu settings include test time (system default), operator, material name, test method, test conditions (temperature, weight, cutting time interval), test result data, and manual judgment of test results as OK or NG,

10. Reserved RS 232 interface or USB interface for connecting to a computer, which can be used to control instrument operation and transfer and save test data to the computer,

11. Automatic function: The weight can be manually loaded or automatically control the top loading weight to rise or fall through the ball screw driven by a stepper motor.

Melt Flow Indexer (fully automatic).png


Main technical parameters.

A. Temperature range: RT ~ 450 ℃

B. Temperature fluctuation: ± 0.2 ℃

C. Temperature uniformity: ± 1 ℃

D. Temperature display resolution: 0.1 ℃

E. Time display resolution: 0.1 S

F. Diameter of material cylinder: Φ 2.095 ± 0.005mm

G. Discharge port length: 8.000 ± 0.025mm

H. Loading cylinder diameter: Φ 9.550 ± 0.025mm

I. Weight accuracy: ± 0.5%

J. Output method: Micro automatic printing output

K. Cutting method: Both manual cutting and automatic cutting integrated

L. Power supply voltage: AC220V ± 10% 50 / 60HZ, 1ph

M. Test load: 8 levels in total, 8 sets of weights

- Level 1: 0.325 kg = (piston + weight + pallet + insulation jacketing + weight 1) = 3.187N

- Level 2: 1.200 kg = (0.325 + 0.875 weight 2) = 11.77 N

- Level 3: 2.160 kg = (0.325 + 1.835 weight 3) = 21.18 N

- Level 4: 3.800 kg = (0.325 + 3.475 weight 4) = 37.26 N

- Level 5: 5.000 kg = (0.325 + 4.675 weight 5) = 49.03 N

- Level 6: 10.000 kg = (0.325 + 4.675 weight 5 + 5.000 wight 6) = 98.07 N

- Level 7: 12.000 kg = (0.325 + 4.675 weight 5 + 5.000 wight 6 + 2.500 weight 7) = 122.58 N

- Level 8: 21.600 kg = (0.325 + 0.875 weight 2 +1.835 weight 3 + 3.475 weight 4 +

- 4.675 weight 5 + 5.000 weight 6 + 2.500 weight 7 + 2.915 weight 8) = 211.82 N

Relative error for counterbalance and mass ≤0.5%. 

 N. Working conditions: surrounding temperature of 10 ℃ -40 ℃; relative humidity of 30% -80%; no corrosive media around, without strong air convection; no vibration around, and no strong magnetic interference.

  

Accessories list.                                                  

No

Parts

Unit

Quantity

Remark

1

Host

set

1

With printer

2

Weight

set

A total of 8 levels: 0.325 kg, 1.200 kg, 2.160 kg, 3.800 kg, 5.000 kg, 10.000 kg, 12.000 kg,

21.600 kg

(1 # within level 1 load)

3

Weight tray

piece

1

(1 # within level 1 load)

4

Piston rods

piece

1

(1 # within level 1 load)

5

Die

piece

1

Tungsten carbide

6

Loading hopper

piece

1

Stainless steel

7

Loading bar

piece

1


8

Barrel cleaning rod

piece

1


9

Die cleaning bar

piece

1

Stainless steel

10

Gauze

roll

2


11

Printer paper

roll

2


12

Other

One set of Certificate, brochure, material tray

Main parts.

No.

Parts

Unit

Qty.

Remark

1

Touch screen controller

set

1

Weilun touch module

2

Temperature sensor

piece

2

UK RS-PT100

3

Heating jacket

set

5

Temperature resistance ceramic heater

4

Material barrel

piece

1

Imported Hastelloy nitriding treatment

5

Die

piece

1

Tungsten carbide

7

Relay

set

1

ORMON

8

Misalign sensor

piece

1

China Yixin

9

DC transformer

piece

1

Customized

10

Switching power supply

piece

1

China Hongbo

11

Limit switch

piece

1

ORMON

12

Motor

piece

1

Taiwan

13

Power supply switch

piece

1

China Mingwei

Note: part of the small accessories, such as material out of stock, will use the same brand instead.


After-sales service commitment.

· Our technical service department is responsible for after-sales service to share you with professional technical services including operation, maintenance.

· Technical personnel on-site or telephone guidance for installation, free training available for thoes who purchased our machines and including basic catering accommodation.

· Upon received service requirements from customer, within 24 hours (time difference) solutions will be provided for customers; for home services that need pay for the freight charge, catering accommodation shall be at buyer’s own expense.

· One year free warranty; products due to quality problems will share the free maintenance exclude non-quality issues, man-made damage, consumables and wearing parts. Products share the life-long service and accessories and wearing parts provided.

Phone

Telephone:

+86 13018663273

Mail:

carleen@sailham.com

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Mobile

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